Sustainable
CHARCOAL PRODUCTION
GUIDELINE
A Manual for Charcoal Producers and Extension officers
K E N Y A
Forest Service
SUSTAINABLE CHARCOAL PRODUCTION GUIDELINE
A Manual for Charcoal Producers and Extension officers
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SUSTAINABLE CHARCOAL PRODUCTION GUIDELINE
A Manual for Charcoal Producers and Extension officers
Nellie Oduor
Emily Kitheka
James Kimwemwe
Joseph Githiomi
April 2015
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Copy right: Kenya Forestry Research Institute (KEFRI) and Kenya Forest Service (KFS) (2015). This publication
may be produced in whole or part or in any form for education or non-profit uses only without
permission of the copy right holder provided acknowledgement is made.
Published by: Miti Mingi Maisha Bora Programme, KFS
Citation:
Oduor, N., Kitheka, E., Kimwemwe, J. and Githiomi, J. (2015). Sustainable Charcoal Production Guideline: A manual for
charcoal producers and extension officers. Published by the Miti Mingi Maisha Bora Programme of the Kenya Forest
Service, Nairobi. Pp 43
Photographs: Nellie Oduor and Emily Kitheka
Illustrations: Emily Kitheka
Photographs on cover page:
Top: A well managed woodland in Ngomeni, Mwingi Sub-county
Mid left: Seedling protection using intertwining twigs around it in a V-shaped micro catchment in Mbeere
North
Mid right: Harvesting charcoal from Casamance Kiln
Bottom: A complete stacked Casamance kiln
Printed by: Punchlines Limited.
Design and layout: Saul Nassilah
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Kenya Forestry Research Institute PO
Box 20412, 00200
Nairobi, Kenya
Tel: +254 724 259781/2, +254 722157414, +254 734251888
Email: director@kefri.org
Website: www.kefri.org
Kenya Forest Service
PO Box 30512, 00100
Nairobi, Kenya
Tel: +254 20 3754904/6
Email: director@kenyaforestservice.org
Website: www.kenyaforestservice.org
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ACKNOWLEDGEMENT
The authors acknowledge with appreciation the financial support from the Governments of Finland
and Kenya for facilitating the development of this Manual through the Miti Mingi Maisha Bora Pro-
gramme (MMMB). The authors kindly express gratitude to the Bio-energy technical team at KEFRI
Karura for their contribution through information sharing on sustainable charcoal production tech-
nologies and for their cooperation in the preparation and production of this manual. We would also
like to acknowledge the valuable inputs from the editorial committee through its members, namely:
Dr. Bernard Kigomo, Dr. Ebby Chagala-Odera, Dorothy Ochieng, Bernard Kamondo and KFS Edi-
torial team led by Mr. Charles Ngunjiri (Chief Corporate Communication Officer), KFS.The techni-
cal inputs from Meshack Muga, Sheila Mbiru and Violet Oriwo in design and layout of the manual
are highly appreciated. Finally, the authors are indebted to the following MMMB programme Staff:
Ms Zipporah Toroitich (Programme Manager), Mr. Noor Hussein (Component Four Manager), Liz
Betser (Component Four Consultant) and Mr. Keith Dolman (Chief Technical Adviser ) and the
Director KEFRI and Director KFS for offering technical guidance, financial and logistical support.
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FOREWARD
This manual has been prepared by KEFRI through the support of Miti Mingi Maisha Bora Programme funded by the
Governments of Finland and Kenya. The manual is designed to assist local communities and grass root extension
service providers to understand sustainable charcoal production technologies available in Kenya for improved
livelihood and environmental conservation. The purpose of this document is to outline various improved charcoal
production technologies and how their use can lead to increased recovery rates, reduced environmental degradation
and improved livelihoods.
The document is in six parts. Part 1 gives an introduction of charcoal production in Kenya and its contribution to the
Kenyan economy. Charcoal is a preferred household energy source due to its affordability and estimated 22 million
m3 of wood is carbonized annually to meet Kenya’s annual charcoal demand of 2.3 million tones hence its association
with the increasing levels of deforestation and environmental degradation. The continued high dependence and use of
traditional earth kilns with low efficiency rates implies felling of more trees for its production.
Part 2 outlines the rules and regulation 2009 for charcoal production in Kenya.
Part 3 describes sustainable management of woodland resources for charcoal production
Part 4 describes the establishment of tree resources for charcoal production and includes tree species se-lection,
seed collection and raising of seedlings for woodlot establishment and management for charcoal production.
Part 5 outlines the various improved charcoal production technologies currently available in Kenya with high
recovery rates and which can contribute to reduced environmental degradation and improved livelihood through
increased charcoal production.
Part 6 highlights key aspects of briquetting technology as an alternative source of biomass energy.
It is important to note that this manual is a guiding document and does not provide all the information on charcoal
production technologies, any further information can be obtained from KEFRI and KFS offices.
Emilio Mugo Ben N. Chikamai (PhD)
Director, KFS Director, KEFRI
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LIST OF ABBREVIATIONS AND ACRONYMS
CPAs Charcoal Producer Associations
CPGs Charcoal Producer Groups
ESDA Energy for Sustainable Development Africa
KFS Kenya Forest Service
KEFRI Kenya Forestry Research Institute
MEWNR Ministry of Environment, Water and Natural Resources
NEMA National Environment Management Authority
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TABLE OF CONTENTS
Acknowledgement..............................................................................................................................v
Foreword........................................................................................................................................... vi
List of abbreviations and acronym....................................................................................................vii
Table of contents..............................................................................................................................viii
1.0 Introduction..............................................................................................................................1
2.0 Charcoal rules and regulation 2009...............................................................................................2
3.0 Sustainable management of woodland resources for charcoal production.............................3
3.1 Enrichment planting......................................................................................................................3
3.2 Woodland husbandry ....................................................................................................................3
3.2.1. Clearing of undergrowth ........................................................................................................3
3.2.2 Use of enclosures for protection of young regenerating trees.................................................3
3.2.3 Run- off water harvesting........................................................................................................3
3.2.4 Controlled fires.......................................................................................................................4
3.3 Sustainable tree harvesting............................................................................................................4
3.3.1 Selective branch harvesting /pruning......................................................................................4
3.3.2 Pollarding................................................................................................................................4
3.3.3 Selective single tree harvesting................................................................................................5
3.3.4 Selective block harvesting.......................................................................................................5
3.3.5 Coppicing.................................................................................................................................5
4.0 Tree establishment and management for charcoal production......................................................6
4.1 Selection of suitable tree species....................................................................................................6
4.2 Seed collection and handling.........................................................................................................6
4.3 Tree nursery establishment and management..............................................................................6
4.4 Woodlot Establishment and Management for Charcoal Production ............................................7
5.0 Improved charcoal production technologies................................................................................10
5.1Earth kilns.....................................................................................................................................10
5.1.1 Improved traditional earth kiln................................................................................................10
5.1.2 Casamance kiln........................................................................................................................11
5.2 Half orange brick kilns..................................................................................................................13
5.3 Metal kilns..................................................................................................................................15
5.3.1 Drum kilns................................................................................................................................15
5.4 Portable Japanese metal kiln.......................................................................................................18
6.0 Briquetting for charcoal production..........................................................................................20
6.1 Making of charcoal briquettes.....................................................................................................20
6.1.1 Materials and equipment..........................................................................................................20
6.1.2 Steps in making briquette.........................................................................................................21
7.0 References...................................................................................................................................23
8.0 Appendices..................................................................................................................................24
8.1 Appendix1: List of trees suitable for charcoal production ..........................................................24
Appendix 2: important tools and facilities for establishing a tree nursery........................................29
Appendix 3: binder preparation........................................................................................................ 30
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1.0 INTRODUCTION
Charcoal is a key source of energy in Kenya, providing 82% of urban and 34% of rural household
energy, employing and providing income for over 700,000 people who support over two million
dependants (ESDA, 2005). Charcoal is a preferred household energy source due to its affordability.
It is also used in small-scale businesses such as restaurants, kiosks, poultry keeping and bakeries.
Since charcoal production depends on woody biomass harvested from trees growing mostly in
woodlands and farmlands, its rising demand is associated with the increasing levels of deforestation.
Inevitably, the continued high dependence on charcoal to provide energy to majority of Kenyans
means its demand will undoubtedly imply felling of more trees for its production. This in turn exerts
pressure on biomass resources in an already deteriorating environment, thus negatively impacting
on the well being of most vulnerable groups of the population especially women and children.
The Government has consistently made attempts to streamline the charcoal industry. However
effective regulation of the industry which represents an estimated annual value of over KSh. 32
billion, remains one of the key challenges (NEMA, 2011). It is estimated that the national
demand of charcoal in Kenya is over 16 million m3 while supply is estimated at about 13.5
million m3 (MEWNR, 2013).Low yields of production due to use of inefficient charcoaling
technologies is also a major challenge facing the charcoal industry. Various technologies with high
charcoal conversion efficiencies and quality have been developed. However, according to several
studies, uptake of these improved technologies has been low among charcoal producers.
The purpose of this manual is to provide information on these improved technologies to various
categories of charcoal producers including charcoal producer groups and association as well as grass
root extension agents. The manual outlines: policy guidelines and rules in charcoal production;
Sustainable management of wood land resources for charcoal production; tree establishment and
management for charcoal production and improved charcoal production technologies. The manual
also highlights key aspects of briquetting technology that uses raw material such as agricultural and
forestry residues thus conserving the environment.
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2.0 CHARCOAL RULES AND REGULATION 2009
The Charcoal Rules and regulation 2009 were developed to regulate production, marketing and use of
charcoal. They specify the requirements of a charcoal producer and the procedure to follow to be
licensed for commercial production and transportation. The rules also highlight issues that relate to
streamlining trade in charcoal which includes labelling of charcoal giving the tree species and the
weight, establishment of collection points, possession of a valid movement permit and certificate of
origin from producer groups..To obtain a license to undertake commercial charcoal production and
transportation one has to make an application to the relevant authority through the respective Forest
Conservation Committees.
For export or import of charcoal products, one is expected to apply to the KFS Director through the
relevant Licensing Sub-committee. Those engaged in the trade are expected to keep a record of all
sources of charcoal and copies of certificates.
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3.0 SUSTAINABLE MANAGEMENT OF WOODLAND RE-
SOURCES FOR CHARCOAL PRODUCTION
Charcoal production for commercial purposes from on-farm and woodlands/or forested areas can
be achieved if the wood resources are harvested, utilized and managed in sustainable manner. Some
of the strategies for sustainably managing wood resources include: Enrichment planting; woodland
husbandry and sustainable harvesting.
3.1 Enrichment planting
Enrichment planting involves establishing seedlings in open areas within existing woodlands to
increase the plant density (i.e. the numbers of plants per hectare). It can be used to introduce preferred
species for charcoal production where such species have been reduced or depleted.
3.2 Woodland husbandry
3.2.1. Clearing of undergrowth
Clearing undergrowth can be done in woodlands where the preferred charcoal production species
are being out-competed by unwanted plants .i.e. bushes, climbers and parasitic plants. Removal of
unwanted species encourages natural regeneration of preferred charcoal species through reduced
competition for nutrients, moisture and sunlight.
Unmanaged wood land /thicket (left) and well managed woodland in Ngomeni, Mwingi Sub-county
3.2.2 Use of enclosures for protection of young regenerating trees
Young seedlings and saplings are prone to damage by domestic and wildlife animals, as well as by
uncontrolled fires. To protect the young plants, fences or enclosures are used to keep off browsing
animals for faster growth. Dead branches, thorny plants like cactus or sisal, barbed wire or chain link
can be used to enclose them from damage.
3.2.3 Run- off water harvesting
Water retention ditches or trenches are water conservation structures established to trap and hold
run-off during storms. The trenches hold the water which then seeps slowly to tree root zone
promoting fast growth and natural regeneration.
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Water retention ditches in Isiolo (left) and in Kitui (right) for improved regeneration and increased
tree survival
3.2.4 Controlled Fires
Controlled fires as a management tool can boast natural regeneration by breaking seed dormancy
thus improving germination rate, reducing competition for water, nutrients and light by removing
herbaceous plants and reducing flammable material. This results in less risks of having uncontrolled
fires which kills young seedlings/saplings and other herbaceous plants.
3.3 Sustainable tree harvesting
3.3.1 Selective branch harvesting /pruning
Selective branch harvesting involves cutting or lower bigger branches of a tree for use in charcoal
production. The cut off branch, in case of trees for fuel wood production, is allowed to sprout
back. This is the most appropriate method to sustainably harvest biomass materials for charcoal
production as it avoids unnecessary harvesting of whole trees.
A tree whose branches were cut off and sprouting is evident
3.3.2 Pollarding
Pollarding involves pruning off the crown (top) and branches of tree and leaving it to grow new
branches from the top of the remaining stem. The cut branches can be used for charcoal production.
Pollarding has the advantage that the new shoots are high and therefore more appropriate to be
protected from animal and fire damage. Re-growth after pollarding is vigorous because the tree’s
root system has already been well established. Harvesting of the re-growth can be done after 3 to 4
years.
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Pollarded Acacia tortilis tree (left) and sprouting Acacia polyacantha tree (right) after pollarding
3.3.3 Selective single tree harvesting
Single-tree selection harvesting method involves cutting of preferred scattered individual trees of
multiple age classes for charcoal production. This type of selection system produces openings in the
canopy conducive to the establishment and growth of shade intolerant tree species. The treatment
also favours trees of a desired species and stem/wood quality. According to studies, harvesting of
3-4 trees per hectare per year is recommended.
3.3.4 Selective block harvesting
This involves sub-dividing the area into blocks depending on the size of the farm and the estimated
number of years trees will take to attain exploitable size. Only mature and over mature trees are
harvested in the blocks designated for harvesting. The harvested block is then closed for a certain
period of time before the next harvest cycle in the same area. This time allows younger trees to grow
to their full commercial potential.
3.3.5 Coppicing
Coppicing is the natural ability of certain species to regenerate after trees are cut at stump level.
Woodland species with the ability to coppice include: Acacia species like A. polyacantha:
A. mellifera and A. tortilis. To encourage coppicing, removal/uprooting or burning of cut stumps
should not be done.
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4.0 TREE ESTABLISHMENT AND MANAGEMENT FOR
CHARCOAL PRODUCTION
Tree establishment and management for charcoal production involves: Selection of suitable tree
species, Seed collection and raising tree seedlings, woodlot establishment and management.
4.1 Selection of suitable tree species
There are many tree species suitable for charcoal production that could be established as plantations
(Appendix 1- List of species and detailed seed pre-treatment).These species are preferred mostly
because they produce heavy non-sparking charcoal that burns for a long time with non-irritating
smoke. The tree species should also be fast growing; branchy, drought resistance; and have
coppicing ability.
4.2 Seed collection and handling
In sourcing for quality tree seeds for on-farm tree planting or woodlot establishment, it is important
to obtain certified seeds from reputable sources such as Kenya Forestry Seed Centre or identified
community seed sources. Individuals can also collect seeds from sites with similar environmental
conditions to planting site. Quality tree seeds are usually obtained by collection from at least 25
trees.
Methods of seed collection and processing
• Shaking trees or branches for seeds which dislodge easily- a sheet should be spread underneath
the tree to collect seed to avoid loss of seeds and contamination from pests, diseases, soil or
water.
• Hand picking–Seeds can be picked directly from short trees
• Collecting seed from felled trees– Seeds can be collected from trees which have been felled
for other uses.
Seeds of most tree species suitable for charcoal production e.g. Acacias are extracted through
sun-drying, and threshing of pods. Fleshy (pulpy) fruits such as Tamarindus indica (Tamarind) and
Azadirachta indica (Neem) can have their pulp removed through squeezing and washing over mesh
wire to extract their seeds.
4.3 Tree nursery establishment and management
The extracted seed are sown in the nursery to raise quality tree seedlings in sufficient quantities.
Tree nurseries should be located at suitable sites and should have necessary tools and equipment
(Appendix 2). Nursery operations involve seed pre-treatment, seed sowing, pricking to containers
and caring of the seedling.
Seed pre-treatment
Seed pre-treatment is a process to encourage rapid and uniform seed germination. Seeds of most
Water treatment – Seeds are soaked in hot water and left overnight or until the water
charcoal species are pre-treated by various methods. This manual describes two methods:
Nipping – part of the seed coat is removed to allow the seed to easily absorb water.
cools down. Seeds can also be soaked in cold water for six hours to a day.
Tree seeds are first sown in seedbeds, which can be any improvised container such as a
Seed sowing and raising of seedlings
plastic basin, until they germinate. Hanging seedbeds (Seedbed hang on a tree branch) are
suitable for small-scale nurseries or individual farmers where livestock is a menace as they
Germinated seedlings are transferred into potting materials such as milk packets and plastic
protect germinating seedling from browsing animals.
containers .and raised in nursery beds.
6
Nursery beds in dry areas should be sunken as they help trap and conserve water. The sunken
nursery bed should be 15cm deep and one metre width. The length depends on the available
area and amount of seedling being raised. To aid conservation of water, a polythene sheet is
Seeds which are big enough to hold such as Croton megalocarpus, Mangifera indica,
placed underneath the seedlings.
The soil used to raise seedlings should be well drained and fertile. Manure can be added
Terminalia and Combretum species can be sown directly into the potting materials.
where soils are poor at a ratio of 1part manure to 3 parts soil.
Hardening up of raised seedlings
One month before planting season begins; seedlings earmarked for planting should be well prepared
Reducing the watering frequency by half
for the harsh field conditions through hardening. This can be achieved through:-
Exposing the seedlings to more sunshine
Root pruning frequently
4.4 Woodlot Establishment and Management for Charcoal Production
Selection of site
Trees or woodlots for charcoal production can be established on-farm. The selected site should be
easy to access for management purposes, secure or well protected from human and animal damage
and free of conflicts. Sites on a slope may require construction of soil and water conservation
structures such as terraces or water retention ditches.
Digging of planting holes
For a woodlot, trees can be spaced at 5 x 5 m or more to encourage branching of trees and reduce
water competition especially in drylands. Holes measuring at least 45 cm width x 45 cm length x 45
cm depth are suitable for planting in the drylands.
Refilling the planting hole
Planting holes are refilled with top soil mixed with manure just before rains. For loam soil a mixture
of manure and soil at ratio1:3 is recommended. For clay soil, add 1 part of sand to improve water
infiltration. Avoid use of un-decomposed manure and mulch as the practice attracts termites around
the root zone. Mark the centre of the hole with a stick for ease of location of the point after rains
which may level the ground.
Actual tree planting
Tree planting should start immediately the rain season begins (April or November). Allow a few
days for moisture build up.
Step 1: Dig up soil from lower horizons of the planting hole
after a few days of continuous rain. This should be done on a
non-rainy day.
Create hole the length of the container using panga or jembe.
Slice the container sideways without disturbing the soil.
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Step 1: Dig up soil from lower horizons of the planting hole
after a few days of continuous rain. This should be done on a
non-rainy day.
Create hole the length of the container using panga or jembe.
Slice the container sideways without disturbing the soil.
Step 2: Container grown plants should have the container
removed before planting with minimal disturbance to the root
system. Coiled roots should be cut off or straightened before
planting
Step 3: Insert seedling into the hole without disturbing the soil
and cover it well with soil.
Tree management
Weed control
Remove weeds by uprooting them as soon as they appear.
Weeding can be achieved through spot weeding or clear /
complete weeding.
Spot weeding
Seedling protection
Protection of tree seedling from human and animal damage can
be achieved through spot fencing (protection of individual tree) or
complete fencing of the planted site. Protection can be done using
dead thorny branches such as from Acacia species or inter twined
fitos as shown on the left. Barbed wire or chain link wire can also
be used for fencing.
Tree seedlings should also be protected from termites. Protection
can be through timely weeding, destruction of termite hills and use
of local organic concoctions such as Neem, aloe and hot pepper
extracts. In termite prone areas, termite resistant trees e.g. Acacia,
Combretum and Terminalia species should be planted.
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Water Harvesting Techniques
Tree survival can be improved through use of water harvesting structures or techniques which
enhance performance of trees by collecting surface run-off around the root zone of the planted trees.
Water harvesting techniques also act as controls for water runoff and soil erosion. Commonly used
water harvesting techniques include; V-shaped micro-catchments, W-shaped catchments micro-
catchments, and Circular or semi circular micro-catchments.
V-shaped micro-catchments
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The -shaped micro catchments are easy to construct, able to re-
lease excess runoff, easy to maintain, and long lasting. The soil
mound is normally about 20-30 cm high.
W– Shaped catchments micro-catchments
This is constructed by continuously inter connecting V-shaped
micro-catchments along the contour. It provides good results on
gentle slopes with well drained soils. They are highly effective in
run-off retention and soil erosion control. However, they require
larger and stronger soil mound than V-shaped structures hence
more costly and also require regular maintenance
Circular or semi circular micro-catchments
It is applicable for individual seedlings planted in flat areas. A basin about
160 cm diameter is created around the seedling. The soil mound is normally
about 20-30cm high.
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5.0 IMPROVED CHARCOAL PRODUCTION TECHNOLOGIES
High charcoals yields can be achieved through use of efficient production kilns. There are three
major factors influencing conversion yield:
(a) Moisture content of the wood at time of carbonisation
(b) Type of carbonising equipment used
(c) Care with which the process is carried out
Diverse efficient kilns have been used in charcoal production. These can be categorised into three
types namely; earth, masonry and metal kilns. Earth kilns are of various types with the most common
being the improved traditional and Casamance kilns. The common masonry kilns include the
Half Orange (Brick) and Adams Retort kilns. The metal kilns include the Drum kiln and Portable
Japanese metal kiln.
5.1Earth kilns
5.1.1 Improved Traditional Earth kiln
The Improved Traditional Earth kiln is an improvement of the Traditional Earth kiln. It has recovery
rate of up to 30% which is close to thrice what is normally achieved using the Traditional Earth kiln
(KEFRI, 2006a.). The Improved Traditional kiln uses fabricated metal air inlets and chimneys for air
control as opposed to Traditional kilns that use holes as air inlets and breathers.
Construction and operation of the Improved Traditional Earth kiln, involves the following steps:
Step 1: Wood cutting and drying
• Cross-cut the wood into 1 – 1.5 metres in length
immediately after felling for faster drying.
• Dry the wood for 2-4 weeks in the open area where there
is ample sunshine and wind to facilitate rapid drying
Step 2: Stacking
• Determine the wind direction for lighting position. (The
lighting place should face the wind).
• Stack the wood as tightly as possible in a horizontal
position starting with bigger logs
• Fill all gaps between the wood with smaller wood pieces
to allow better heat transfer.
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Step 3: Covering the kiln
• Cover the wood with thick loose leafy twigs or grass.
• Place two chimneys (made from gauge 26 galvanised
iron sheet, 180 cm long with a diameter of 12 cm) at the
opposite side to the lighting place.
• Place four metal air inlets measuring 60cm long of 5 cm
diameter, two on each side of the kiln.
• Cover the stack with a thick layer of soil on top of the
loose leafy twigs or grass to a depth of about 20 cm but
leaving the lighting point (door) free. The thick layer of
soil is necessary to prevent complete combustion.
Step 4
Light the fire and once the wood near the lighting point has caught fire, the lighting point is
Lighting the kiln
sealed off with leafy twigs, grass and soil.
Step 5
The emission of dense white smoke indicates the process carbonisation is progressing well.
Monitoring the charcoal production process
A light bluish coloured smoke indicates the charcoal is carbonised. This usually takes 5-6
Remove the chimneys and air inlets and seal all the ventilations. During this period of
days for 3m3of wood.
cooling ensure the kiln is air tight to prevent the charcoal catching fire. Cooling can take
Remove the soil and leafy twigs or grass covering the kiln. If some pieces of charcoal start
2-3 days. This process can be aided by allowing soil into the kiln.
to burn, cover with soil. Never use water to cool burning charcoal as this affects its quality.
However, a bucket of water should be available for precaution in case of an emergency.
5.1.2 Casamance kiln
The Casamance kiln is a modified earth kiln that has one chimney and four air inlets. The chimney
and air inlet is made of gauge 26 galvanized iron sheets. The chimney measures 180 cm long with
a diameter of 15 cm and the air inlet is 60 cm long and 5cm in diameter. The chimney improves air
circulation, which reduces the amount of un-carbonised wood and speeds up the carbonization. It
gives better carbonisation control resulting in higher yields of 30-40% and better charcoal quality.
Construction and operation of the Casamance kiln, involves the following steps:
Step 1
Cutting the wood
The wood is cut into lengths of 0.5 m and left to dry for 2-4 weeks.
Step 2: Creating an air channel
• Determine the wind direction for lighting position.
(The lighting place should face the wind).
• Selecta suitable site for the kiln which should be close
to the source of wood and free of vegetation
• Make an air channel by placing thin pieces of wood
on top of two long posts. This is to allow air to flow
easily within the kiln.
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Step 3: Creating the base of the kiln
• Arrange thin pieces of wood in a circular way to form
the base of kiln around the air channel. The base plays
an important part for it assures airflow within the wood
Step 4 :Stacking the kiln
• Starting from the centre of the kiln, arrange largest
pieces of wood in an upright position. The medium
and small-sized pieces arranged circularly around
larger ones.
• Ensure stacking is done as tightly as possible by
filling all gaps between the wood with smaller wood
pieces. This allows better heat transfer.
Step 4: A completely stacked Casamance kiln
Step 5:Covering the stack
• Cover the wood with a thick layer of loose leafy twigs
or grass.
• Place the chimney at opposite end of the lighting
point. It is angled at the bottom end to connect into
the air channel.
• Place the air inlet pipes round the base of the kiln –
two on either side of the kiln.
• Cover the kiln with a thick layer of soil on top of the
loose leafy twigs or grass to a depth of about 20 cm
but leaving the lighting point (door) free.
Step 6:Lighting the kiln
• The kiln is then lit.
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Step 7:Monitoring the kiln
• Monitor to ensure the smoke comes out of the
chimney or air inlets and therefore any cracks within
the kiln should be sealed with soil. Dense white
smoke emitted from the chimney indicates that the
carbonisation process is progressing well
• After 24 -36 hours the kiln should sink to about
half of its original height and the smoke emitted is
thin and reduced in amount. A light bluish coloured
smoke indicates that the charcoal is carbonised.
• The carbonisation takes 2-3 days
Put off the kiln by removing the chimney and the air inlets. The cooling can be aided by
Step 8: Charcoal harvesting
using a long pole to force soil into the kiln
After cooling, remove the soil and grass covering the kiln and pack the charcoal
5.2 Half Orange Brick kilns
Half Orange Brick kilns is one of the many masonry kilns. The capacity varies from small-sized
kilns producing 4-5 bags to those that can produce 80-120 bags. The recovery rates vary between
25-30%. The kiln walls are 30-40cm thick for small sized kilns and 42-48cm thick for larger kilns.
This wall insulates the kiln thus aiding carbonization and also enables cooling after carbonization
process.
The large capacity kilns can utilize huge chunks of wood to make charcoal. These kilns are suitable
for static use where the wood is brought to the kiln at a central point or where volume of wood is
available over a long period. The kilns require more time to complete charcoal carbonisation due to
slow cooling process. Maintenance and operating labour costs are high as doors and other openings
have to be constructed with each firing while the brick walls require frequent repairs to seal cracks.
Construction and operation of the half orange brick kiln, involves the following steps
Step 1: Constructing the brick kiln
• Engage a trained masonry specialist for designing and
the construction of an appropriate kiln size
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Step 2: Stacking the Kiln
• Place small lengths of wood with diameters of not
more than 8 -10cm on the ground in the kiln.
• Stack the wood upright starting at the back wall of the
kiln progressing towards the door placing the larger
diameter logs at the centre of the kiln.
• The next layer of wood is placed horizontally on top
of the upright wood.
• Place easily flammable pieces of wood close to the
light point. This will aid in firing the kiln.
• Ensure that the air inlets/holes are not blocked
Step 3: Closing the kiln
• Once the kiln is fully loaded, smear all the outer side
of the kiln wall with slurry of mud and ash to make
the bricks less porous to air.
• Close the door opening with bricks. This is done until
half way to leave space to light the wood
Step 4: Lighting the Kiln
• Place small dry twigs at the door opening
• Light the twigs.
• Once the wood has caught fire close the remaining
space of the door with bricks and smear with slurry of
mud and ash.
Step 5: Monitoring of the kiln
• On daily basis monitor carefully for cracks on the outer
wall of the kiln and apply slurry of mud and ash on any
noticeable crack
• Monitor the colour of the smoke. Dense white
smoke emitted from the air inlets indicates that the
carbonisation process is progressing well
• Bluish smoke indicates carbonization is complete.
• Once carbonization is over carefully block all the air
inlets with a brick to stop the process and start cooling
• Allow the kiln to cool until the walls cool down. For
small kilns cooling can take 2-3 days while for the big
kilns it can take 3-4 days
14
Remove the charcoal from the kiln with a special fork/
Step 6: Charcoal harvesting
Spread out the charcoal on the ground to ensure
rake
In case of charcoal still burning, cover with soil
complete cooling
5.3 Metal Kilns
Metal kilns are of various dimensions and have been designed to be easily transported. The key
advantages of these kilns are their portability to the source of wood, short production cycle (16-24
hours)and high recovery rate of between 30% to 38%. However, they have a higher initial capital
cost compared to improved earth kiln or the masonry kilns of equal production capacity. The cost of
imported fabricated metal kilns is high but this can be reduced through local fabrication. The widely
available metal kilns in Kenya are the Drum kilns and Portable Japanese metal kilns.
5.3.1 Drum Kilns
This is simple metal kiln that has been modified from the ordinary oil drum. The kiln is suitable
for domestic charcoal production using small diameter stems or tree branches of not more than 10
cm. These kilns use wood that is cut into small pieces measuring 80 cm in length and a diameter
not exceeding 10 cm. It is important to ensure the wood is dry before use by drying for 2- 4 weeks.
There are two variants of the drum kiln – horizontal and vertical drum kiln. This kiln requires skilled
artisans to fabricate.
The Horizontal Drum kiln
This kiln has a removable lid with a metallic belt that joins the lid to the drum. Other components
of the kiln are: metal grill, chimney, air inlet and firing door. Operation of the Horizontal Drum
kiln, involves the following steps:
Step 1: Loading the wood
• Place the metal grill inside the kiln and arrange the
cut wood on it.
• Pack the kiln until fully loaded ensuring close packing of
the wood
Step 2: Lighting the kiln
• Close the loaded drum with the lid which has a
firing door.
• Stack small pieces of wood at the firing section for
lighting the kiln
• Light the kiln and ensure the chimney is emitting
smoke before covering the kiln with soil.
15
Cover the kiln with soil, leaving the firing door
Step 3:Covering the kiln
uncovered. The soil is for insulation to prevent heat
Close the firing door after ensuring the wood in the
loss during carbonisation
Cover the lighting door with soil and allow the wood
kiln has caught fire
to carbonize.
Monitor the colour of the emitted smoke.
Step 4: Monitoring Kiln
Dense white smoke emitted from the chimney
indicates that the carbonisation process is
progressing well. A clear blue smoke indicates the
It takes 6-12 hours for the carbonization to be
wood is fully carbonized.
complete.
Remove the chimney and seal the chimney holder
Step 5: Cooling and harvesting of charcoal
with grass and soil.
The chimney may be slightly hot, therefore, use
Leave the drum to cool for 12-24 hours before re-
protective materials while removing it
After cooling, remove the soil to expose the drum and
moving the charcoal.
remove the charcoal.
The vertical drum kiln
This drum has 3 air inlets welded at equidistance from each other at the base of the kiln. The lighting
point is also situated at the base of the drum. The wood is loaded from the top where the lid of the
drum has been fabricated to open half-way. The kiln has a chimney welded on the lid at the top. The
pieces of wood are arranged up right.
The front view with lighting zone in the fore ground, two air
inlets at bottom visible. The top with top lid open
The process of arranging the wood and carbonising is as follows
16
Step 1:Setting up the kiln
• Level the ground and set the kiln upright with the
lighting door facing in the direction of the wind.
Step 2: Loading the kiln
• Load the wood from the top and ensure its tightly packed
upright.
• Close the lid of the drum.
Step 3:Covering and lighting of the kiln
• Cover the lid of the kiln with soil.
• The soil is for insulation to prevent heat loss during
carbonisation.
• Place small dry pieces of wood or twigs at the firing
section and light the kiln
Step 4: Close the firing door
• Close the firing door once the wood has caught fire.
• Cover the kiln with soil at the base of the kiln ensuring
that the air inlets at the base of kiln are not blocked
with soil
Step 5:Monitoring of the kiln
• Monitor the smoke emitted from the chimney. Dense
white smoke indicates that the carbonisation is
progressing well
• A bluish smoke indicates carbonization is complete.
• It takes 6-12 hours for the carbonization to be
complete.
17
Step 6: Cooling and harvesting of charcoal
• Remove the chimney and seal the chimney holder with
grass and soil. The chimney may be slightly hot, there-
fore, use protective materials while removing it
• Leave the drum to cool for 12-24 hours before
removing the charcoal.
• After cooling, remove the soil to expose the drum and
remove the charcoal
5.4 Portable Japanese Metal Kiln
Portable Japanese metal kilns operate on reverse draught principle (where carbonisation starts from
top downwards). The kiln has chimneys situated around the base of the kiln. They provide a better
control and greater yield of charcoal at a recovery rate of about 25-30%. The kiln has three inter-
locking cylindrical sectors, a conical top cover with smaller detachable lid and a round metal grill.
The bottom cylinder has four air inlets and four chimneys arranged radially at the base.
For its operation the following steps are taken.
Step 1: Assembling and loading the kiln
• Place bottom cylinder on the ground
• Place round metal grill at the centre of the bottom
cylinder.
• Arrange wood pieces on the ground radially from
circumference to centre of the cylinder. This is to
prevent direct contact between wood and the ground and
to give sufficient space to allow free circulation of air
from inlet holes
• Arrange the wood upright starting with large diameter
pieces around metal grill.
• Fill the inner circle of the grill with dry twigs that will
be used to light the kiln.
Step 2
• After filling the bottom cylinder with wood, place the
second cylinder on top of it and stack it with wood
using the same procedure as described in step 1.
• After stacking the second cylinder, place the third
cylinder on top and equally load it with wood.
• Fix the chimneys in alternate air inlets at the bottom of
the kiln. The skipped air inlets serve as the air inlets.
18
Step 3: Covering and firing the kiln
• Light the dry twigs in the metal grill to fire the kiln.
• Cover kiln with the cone shaped cover without its detach-
able lid.
• Wait until the fire gets the bottom of the kiln through the
metal grill and place the detachable small lid.
• Cover the seams between the cylinders with soil to make
the kiln air tight.
Step 4: Monitoring of the kiln
• Monitor the smoke emitted from the chimney. Dense
white smoke indicates that the carbonisation is
progressing well
• A bluish smoke indicates carbonization is complete. It
takes and takes about 24 hours for carbonization to
complete.
Step 5: Cooling and harvesting of charcoal
• Remove the chimneys and close the air inlets completely to avoid further carbonisation. As the
chimneys may be slightly hot, use protective materials while removing them.
Leave the kiln to cool for 12-24 hours before removing the charcoal.
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6.0 BRIQUETTE PRODUCTION
A briquette is a block of compressed organic material that is used as fuel instead of charcoal, fire-
wood or mineral coal. Use of briquettes reduces cutting of trees for woodfuel. Briquettes are more
environmentally friendly as they smoke less than firewood and charcoal. They also have an
economic advantage of using materials that would otherwise be discarded as waste.
6.1 Making briquettes
6.1.1 Materials and equipment
Materials
Charcoal dust
Materials that are used for briquette making include:
Saw dust
Wood shavings
Bagasse (from waste sugar cane)
Tree seed shells e.g. croton seed shells, Melia volkensii shells
Agricultural waste e.g. coffee husks, rice husks, coconut shells, maize cobs, wheat/
Waste paper
beans/barley straws, groundnut and macadamia shells
Binders: There are various materials that can be used as binders e,g
i. Commercial Starch
ii. Cassava
iii. Clay, red soil or any other fine soil etc
iv. Waste paper
v. Gum exudates from trees
vi. Cow dug
vii. Wax
viii.Molasses
ix Lim e
The first four are the most commonly used binders
Water – for mixing the binder and the raw materials
Equipment
Briquettes can be made by hand but the product will not be as compact as required. Consequently,
briquetting equipment have been fabricated for increased compaction and production. Equipment
used for making briquettes can either be manually operated or motorised.
Manual charcoal briquette machine (left) and a motorised charcoal briquette machine (right)
20
6.1.2 Steps in making briquettes
Collect the raw materials and binders.
Step 1: Preparation of materials
Carbonize raw materials if it is not carbonized to reduce production of smoke when the
There are various types of carbonizers; portable cylindrical structures, used oil drums, open
briquette is used.
air carbonizers and constructed troughs made from bricks. Apart from charcoal dust, all
other uncarbonized materials must be carbonized.
Portable cylindrical carbonizers – mainly used for rice husks
Sort/sieve the raw material using a wire mesh to remove unwanted particles – stones, wood
Step 2: The briquette production process
Chop or crush the selected biomass material into small pieces. However material such as
chips etc
Mix the selected biomass with appropriate binder.
coffee husks, rice husks, sawdust do not require shredding
The binder is added and mixed thoroughly to enhance compactness and prevent the substrate
from falling apart or crumbling down. The amount of binder used is a ratio of the carbonized
Mixing ratios of selected binder to biomass:
material.
– For rice husk and wood chips, the binder should comprise 3-5%
– For sawdust, charcoal dust, the binder should comprise 10%.
– Ensure the binder does not exceed 10% regardless of the type of biomass
For more information on how to prepare binders refer to Appendix 3
Measuring the raw materials and the binder (left) adding bidder to raw material (right)
Add water to the mixture of biomass and binder to make it loose and easy to work with
21
Take a handful of the mixture and squeeze to make a ball to test the effectiveness of the binder.
Mixing raw material and binder (left) Adding water to the mixture (right)
Pour the mixture into the pressing machine and compact it using a rod. Push out the compacted
If the mixture remains firm ,it is ready for pressing.
briquette from the machine.
Compacting the mixture using a rod Freshly produced briquettes
Dry the briquettes under shade away from direct sunlight for 3-5 days depending on the
weather. Protect the briquettes from water.
Package the dry briquette and store them in a dry place.
Step 3:Packaging, storage and transportation
Avoid piling of the packaged briquettes during storage and transportation to reduce breakages.
22
7.0 REFERENCES
ESDA Energy for Sustainable Development Africa. (2005). National Charcoal Survey: Exploring
the potential for a sustainable charcoal industry in Kenya. A product of the Kenya Charcoal
Working Group. June 2005. Pgs. 74
FAO Forestry Paper 63, 1985. Industrial Charcoal Making. Mechanical Wood Products Branch,
Forest Industries Division. Food and Agriculture Organisation (FAO) Forestry Department.
FAO UN Rome 1985. www.fao.org/docrep
KEFRI, 2006a. Charcoal production using improved earth, portable metal, drum and Casamance
kiln. Published and distributed by the Kenya Forestry Research Institute Pp 19
KEFRI, 2006b. Tree seed handbook of Kenya Nairobi, Kenya. Published and distributed by the
Kenya Forestry Research Institute. Pp 284
Ministry of Environment, Water and Natural Resources (MEWNR), 2013. Analysis of demand and
supply of wood products in Kenya. WANLEYS Consultancy Services, Nairobi, Kenya
National Environment Management Authority (NEMA). 2011.Status of the Environment and
outlook 2010.
23
8.0 APPENDICES
8.1 List of trees suitable for charcoal production
Botanical Common / Local Quality of Other uses Seed Pre-treatment
Names names Charcoal maturity methods
periods
Acacia Hook thorn or wait-a- Very Fuel wood , fencing June-July Cut the seed coat
mellifera bit thorn (Standard good posts, bee forage using a sharp knife
Name),Iti (Taita), or nail clipper or
Muthia (Kamba), Soak in water over
Muthigira (Kikuyu, night.
Embu) Ebunyu (Tur-
kana), Bilei (Somali)
Oete (Masai)
Acacia Falcon Claw Thorn Good Fuel wood , bee June-July Cut the seed coat
polyacantha , (Standard Name), forage using a sharp , knife
Mwea, Kivovoa, or nail clipper or
(Kamba), Oyongo, Soak in cold water
Ogongo (Luo) Mk- over night
Standard Nameewa
(Kiswahili)
Acacia Iunga (Kamba) Very Fuel wood , bee July- Cut the seed coat
hockii good forage September using a sharp knife
or nail clipper or
Soak in cold water
over night
Acacia Egyptian Thorn Very Fuel wood July-August Cut the seed coat
nilotica, (Standard Name), good ,medicinal, fodder, using a sharp knife
Musemei (Kamba), bee forage or nail clipper or
Mchemeli (Taita) Soak in cold water
Tugerr (Somali), over night
Mgunga (Kiswahili),
Burguge (Boran),
Opokwo (Pokot)
Acacia seyal, White Thorn (Standard Good Fuel wood , Gum July, Cut the seed coat
Name) Mungololia Arabic , fodder December using a sharp knife
(Taita), Musewa or nail clipper or
(Kamba) Mugunga Soak in cold water
(Kiswahili), Fullai over night
(Somali) Ole-Digeldi
(Masai)
Acacia Nguolea (Taita) Very Fuel wood , July – Cut the seed coat
horrida, good Fencing materials , September using a sharp , knife
bee forage or nail clipper or
Soak in cold water
over night
Acacia Sudan Gum Arabic Good Gum Arabic, fuel July-August Cut the seed coat
senegal (Standard Name) wood using a sharp knife
Kikwata (Taita), or nail clipper or
Mung’ole (Kamba) Soak in cold water
Ekonoit (Turkana) over night
24
Acacia Mukaguba (Taita), Good Fodder ,fuel wood, July-August Cut the using a sharp
tortilis, Muaa ( Kamba), bee forage seed coat using a
ChemStandard sharp knife or nail
Namealyon (Pokot), clipper or Soak in
Dacach (Boran), Kura cold water over night
(Somali), Ses (Pokot),
Ltepes (Samburu)
Acacia Kiunga (Kamba), Good Fodder, bee forage, July- Cut the seed coat
drepanolobium fuel wood September using a sharp knife
or nail clipper or
Soak in cold water
over night
Acacia Mweya (Kamba) Good Fuel wood, fodder, February Cut the seed coat
xanthophloea Kuth Ataro (Luo), bee forage &December knife or nail clipper
Olerai(Masai), or Soak in cold water
Mwelela(Taveta), over night
Murera (Kikuyu)
Acacia Sigere(Taita), Very Fuel wood, fodder , July- Nicked seed coat
elatior Kiswahili(Kamba) good bee forage September knife or nail clipper
or Soak in cold water
over night
Acacia Muthi , Munina ( Good Fuel wood, fodder, July – Cut the seed coat
gerrardii Kamba) bee forage September knife or nail clipper
or Soak in cold water
over night
Balanites Desert Date(- Medium Fodder, fuel wood, June to Au- Soak in cold water
aegyptiaca, Standard Name) bee forage gust over night.
Mulului(Kamba),
Baddan(Boran) ,
Mjuju(Kiswahili)
Mukagani(Taita),
Odhio(Luo)
Balanites Kibugwa (Kamba) Medium Fuel wood, fodder N/A Cut the seed coat
maughamii using a sharp knife
or nail clipper or
Soak in cold water
over night
Croton Mukinduri (Kikuyu), Medium Fuel wood, medicinal, June -July Pre-treatment not
megalocarpus Kithulu (Kamba), poles, tool handles, necessary
, Musine (Luhya) bee forage, timber,
Masineitet(Nandi) fodder, mulch and
green manure
Croton Mutundu (Kamba) Medium Medicinal, timber, September Pre-treatment not
macrotachyus Musudzu(Luhya), bee forage, mulch or and necessary
Omusoso (Kisii), green manure. December
Mukinduri(Meru,
Embu, Kikuyu)
25
Combretum Kiama (Kamba) Good Fuel wood, February- Pre-treatment not
molle furniture, posts, March necessary
tool handles,
carving medicine,
fodder and bee
forage.
Combretum Mutithi (Kamba) Good Fuel wood, timber, February- Pre-treatment not
schumannii furniture, posts, tool March necessary
handles, carving
medicine, fodder and
bee forage.
Calodendrum Cape Chest nut ( Good Timber fuel wood, Feb /March Pre-treatment not
capense Standard Name) tool handles, bee necessary
Mucarage, Murarachi forage, aesthetic,
(Kikuyu), Yangu medicine and shade
(Kamba), Ol-Larashi
(Maasai), Mutimueru,
Mujai (Meru), Larachi
(Samburu), Mogorusi
(Taita)
Delonix Muange (Kamba), Medium Aesthetic, August/Sep Cut the seed coat
elata Sukela (Boran), using a sharp knife
Lebbi(Somali) or nail clipper or
Soak in cold water
over night
Dalbergia African Blackwood (- Good Carving, July /Aug Pre-treatment not
melonoxylon Standard Name) necessary
, Mw Standard
Nameo (Meru)
Samachi (Boni)
Mbaranguluwe
(Digo), Muvingo
(Kamba) Mpingo
(Kiswahili)
Markhamia Kyoo (Kamba), Good Soil improvement, Feb-march & Pre-treatment not
lutea, Siala(Luo) Mobet Fuel wood , June -August necessary
(Nandi) Muho, Muu aesthetic
(Kikuyu)
Olea African wild Olive Very Fuel wood, shade, September & Pre-treatment not
africana tree (Standard good March necessary
var Name), Muthata
europea (Kamba, Meru,
Embu), Mkumbi
(Taita), Mutamaiyu
(Kikuyu), Jerso
(Somali), Lorien
(Samburu)
Terminalia Hareri(Somali) Mutoo Good Construction and August Cut the outer coat
prunioides, (Mutoo) (Kamba), fencing posts ,poles &March with sharp knife to
Mwangati, Mwangati- ,tools handle and expose the radical
Punda, Mwalambe carving end of the seed.
(Swahili)
26
Terminalia Baresa (Boran) Biress Good Curving, posts, tool August & Dewing, nip and
brownii (Somali) ,Epiyei handles, medicine, March soak in water over
(Turkana) , Muuku soil night
(Kamba) improvement/mulch
Terminalia Mutula (Kamba) Good Posts for August & Dewing, nip and
spinosa Construction and March soak in water over
fencing posts , Fuel night
wood , aesthetic
Tarchonanthus Oleleshwa (Maasai) Good Fuel wood, charcoal N/A N/A
camphoratus
Tamarindus Tamarind(Standard Good Fruits ,shade Feb, June, Pour boiling water
indica Name) , Kithumula Sept, Oct. over seeds and allow
(Kamba ) Muthithu cooling for 24 hours.
(Meru) Roka
(Samburu) Mkiwachu
(Taita), Mkwaju
(Kiwsahili),
Euclea Mukinyai(Kamba) Good Natural Dye N/A N/A
divinorum
Exotic tree species suitable for charcoal production
Casuarina Horsetail tree, Good Poles, soil Feb-March Pre-treatment not
equisetiflolia whistling pine improvement necessary
(Standard Name)
Mvinje (Swahili)
Gmelina White Teak (Standard medium Timber, fuel wood, Dec-Jan Pre-treatment not
aborea Name) aesthetic necessary
Melina (Kiswahili)
Senna Muchingiri (Kikuyu) medium Aesthetic, bee June -Sept Pre-treatment not
spectabilis forage necessary
Jacaranda Mucakarada(Kikuyu) Good Aesthetic, bee May –July Pre-treatment not
mimosifolia forage necessary
Azadirachta Neem(Standard Name) Good Medicinal, curving, April-June No Pre-treatment (
indica timber, furniture ,bee sow when fresh
Mkilifi (Swahili), forage, wind control,
soap making and
Mwarubaini(Swahili) , poles
Senna Mjohoro (Swahili), Medium Fuel wood, aesthetic, June –Sept. Pour boiling water
siamea Ikengeta (Kamba), soil improvement , over seeds and allow
Oyieko (Luo) bee forage cooling for 24 hours.
Prosopis Mesquite, (Standard Very Fodder, bee forage All year Expose seed to
juliflora name), Mathenge, Good round. termite to eat up
Eterai(Turkana) Mulacha the pulp.
(Taita)
27
Eucalyptus River Red Gum tree Medium Pole, posts, Timber All year Pre-treatment not
calmaldulensis (Standard Name) Mu- round necessary
sanduku( Kamba)
Munywa maii
(Kikuyu)
Eucalyptus Grey ironbark tree (- Medium Timber for heavy all year Pre-treatment not
paniculata Standard Name) construction, poles round necessary
Musanduku ( Kamba) ,posts,
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APPENDIX 2: IMPORTANT TOOLS AND FACILITIES FOR
TREE NURSERY ESTABLISHMENT.
Tools and Facilities
Fence Fencing around the nursery is important to keep off intruders and animals
Water drum For water storage -necessary if the source of water is not near
This is where potting and pricking out is done. It provides shade to the young
Nursery shed
plants.
Seed beds Are nursery structures for raising seedling before they are transferred into pots
Rakes, shovels, jembe,pangas, jerry can, slasher, file, soil sieve,
Tools wheelbarrow, watering can, pair of scissors, kitchen knife, pruning knife, tin
with perforated holes.
FACTORS TO CONSIDER IN ESTABLISHING A TREE NURSERY
A tree nursery should be located in a site that:-
Accessibility-should be easily accessible;
Water -Has reliable water supply;
Gently Sloping- Has level terraced ground or undulating ground to allow free flow of water;
Security -Secure from wind, animal and even people;
Sizable land - this will depend on available space, labour, water, required and number of
seedlings;
Tools such jembe, panga, spade, wheelbarrow should be available. Other recommended
tools include slasher, knife, sieve, watering can and a water drum;
Soil mixture that include forest soil, sand, manure;
Potting material and seeds – Ensure adequate provision.
29
APPENDIX 3: BINDER PREPARATION
BINDER PREPARATION COMMENTS
Collect and crush soil particles
Sieve to remove big debris
Soil can be clay or red soil. The
Mix with raw materials.
Soil ratio should be3- 5% of the raw
material.
Cut cassava into pieces and dry for
Grind into fine flour and sieve
week or until dry.,
Cassava Pour the flour in boiling water and Ratio should not exceed 10%
cook into a porridge (uji)for a few
On cooling mixing with raw materials
minutes
Source the starch from shops
Commercial Prepare a porridge ( UJI)
Mix with the raw materials
Ratio should not exceed 10%
Starch
Cut the papers into small pieces,
Soak them in water and use mortar and
Wastepaper pestle to crush them and make paper
Ratio should not exceed 10%
Dilute with little water before mixing
pulp
Dilute molasses in water at ratio 1:5
with raw materials (1;3)
Molasses (Mollases to water ) before mixing with Ratio should not exceed 10%
raw material
30
Glossary /Definitions
Bagasse – Is the fibrous matter that remains after juice is extracted from after sugarcane. is
crushed to extract their juice
Briquette – A briquette is a block of compressed organic material that is used as fuel in-
stead of charcoal, firewood or mineral coal like charcoal
Calorific value– The quantity of heat produced by the complete combustion of a given
mass of a fuel, expressed in joules per kilogram
Carbonise – A process of converting organic material into carbon through pyrolysis (heat-
ing of an organic material in absence of oxygen)
Charcoal – Charcoal is a light, brittle, soft and black material that is a residue of solid organic
matter that results from incomplete carbonisation by heat in the absence of air at temperature
above 300°C.
Jembe – A hoe, an implement for digging the ground
Micro-catchment – A form of water harvesting structure used in agricultural and reforesta-
tion practices
Molasses – A brown thick and sticky viscous by-product of the of the refining of sugar-
cane into sugar
Panga – A broad blade machete
Seed pre-treatment –It is a process for enhancing seed germination.
Slasher –An implement with a long sharp blade used to clear grass or bushes
31
32
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